Fiber-To-The-Home Wire Production Line – Advanced Production System
Were you aware that contemporary glass-fiber cabling setups can operate at velocities of up to 190 m per minute? This astonishing productivity results from sophisticated production methods designed for rapid output.
Such setups are built to handle various wire variants, including connection cables and compact buffered wires. Their efficient construction, commonly less than 26 m, suits them well for contemporary plants.
Seamless coupling with intelligent production networks ensures seamless performance. By means of MES/ERP connectivity, these fiber ribbone line assembly lines deliver peerless precision and efficiency. This renders them the leading option for enterprises striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Productive manufacturing setups are key to satisfying the rising demand for dependable links. These systems aim to manufacture top-grade glass-fiber cables that drive current communication infrastructures. With advanced technology, they guarantee accuracy and speed in all phases of the production.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system is an integrated system for manufacturing home fiber drop cables. They include naked fibers strengthened by steel or FRP, merging with safeguard coverings. The result is a durable and efficient solution for rapid broadband links.
The system is compatible with diverse substances, such as PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Furthermore, the four-head fiber discharge system delivers accurate strain regulation, ensuring stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its accuracy and performance. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our advanced equipment integrates precision, efficiency, and cutting-edge technology to deliver top-quality results. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Value Proposition |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Lower energy costs |
| Negligible Attenuation | Superior performance |
| 1000mm Working Height | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.
